LANDFILL GAS POWER GENERATION & CHP SYSTEMS - TECHNICALLY SUPERIOR BY DESIGN

Landfill Gas Cogeneration CHP Systems
     

 
2G® LAN-TEC® Landfill Gas Energy Generation Technology    High-End Performance & Unmatched Quality
 

Our advanced 2G® LAN-TEC® energy generation technology utilizes landfill gas (LFG) from the bacterial decomposition process of organic material contained in landfills to generate electricity and heat using a fuel that is both efficient, and providing many economic benefits. 2G®'s landfill gas power generation modules are specifically developed for LFG applications. A compact module design with integrated control-and switchgear, thermal energy distribution system and advanced enclosure options.


2G® LAN-TEC® landfill gas power generation systems are composed of advanced and optimized biogas engines, components, and materials skillfully incorporated into one connection-ready energy conversion module to be more efficient, stronger and longer-lasting than ordinary and conventional gas genset designs.  We created the next generation of energy efficient LFG modules for the landfill and waste management industry. Manufacturing biogas power generation systems requires more know-how than just packaging a standard gas engine.

2G®’s thermodynamically optimized MAN® gas engines with 2G-Drive® technology are ideal for biogas (LFG) installations. The technology behind 2G® gas engines and their controls makes them highly reliable, offering superior efficiency with extended engine life. The added benefits of these 2G-Drive® MAN® gas engines over the conventional standard MAN®, or any other gas engine in a similar size range, include an increase of up to 25% higher electrical efficiency, and in average 35% lower maintenance cost.

2G®’s CHP systems can be easily applied to any type of landfill. Also to small sites with limited LFG flow less than 60 cfm. Instead of flaring, energy can be generated. If thermal energy is not required, the equipment is designed to dispose excess heat, while efficiently generating electricity. Cost-effective gas treatment technologies, sized for small LFG operations are available.

 
 

Our biogas power generation modules are designed to perform. For us the true value of an LFG power plant lies in the efficiency it generates combined with outstanding technical performance. Minimal gas treatment is applied to make LFG usable for our 2G® LAN-TEC® systems that are specifically designed for corrosive gases. The difference in technology can be found in the details. Innovation combined with unmatched experience result in incomparable system solutions, and higher profitability for the owner.

  See our Landfill Gas CHP Slideshow


The electrical energy can be fed into the public electricity grid. Surplus thermal energy can be utilized to heat buildings, landfill offices & facilities, as well as being used in commercial and industrial processes located near by. The heat recovery portion is an option, and as a matter of course, all our modules can be provided without the thermal energy package.

The overall design of 2G® LFG modules, with its trademark compact structure, is developed to convert biogas more efficiently into usable energy, much more reliable than other so-called biogas gensets. 2G®'s unique design allows it to generate higher revenues for the owner & operator, at the same time providing much higher reliability than other gas engines in its size. 2G® power generation modules and smart system controls are acknowledged as the most advanced in the industry - best designed and fully optimized for efficiency and above all, long-term durability.

No other biogas / LFG power generation equipment supplier in North America has similar experiences, and especially in the biogas market no alternative system provider comes close to the number of 2G®'s 1500 installed systems, and no other supplier in its class is known to be capable of providing similar product qualities and advantages. We offer more value than our competition by focusing on advanced technology improvements “superior by design”, and “system efficiency”, rather than just packaging a standard gas engine.





 
     
   

2G® LAN-TEC® engines are developed and made for LFG gas. A new standard in biogas CHP with unsurpassed track record and reliability.

 

2G® LAN-TEC® open skid modules are designed as complete CHP packages, thoroughly factory tested and designed to be installed very quickly

 

Fully containerized LFG power generation modules can be custom designed according to individual needs and customer requirements.  

 

 
 
Landfill Gas Power Generation & CHP Units up to 2500 kVA (2000 ekW)*
with maximum Efficiency
(*Larger Plants are available. Please contact us.)




1




Oversized Heavy Duty Double Bearing Generator for optimized Efficiencies and extended Operating Life. Including elastic Engine - Generator Coupling, axial ductile, Torsion elastic,  with high Damping Capacity. 

11




Engine Water Circulation Pump Section, incl. 3-Way Mixer, Expansion Vessel, and integrated Oil Tank. If the Heat Recovery Option is selected, this Section also includes Plate Heat Exchanger, and the Thermal Heat Distribution Assembly.
2



Accessible Terminal Box, including Terminal Block for easy Voltage Reconnection. Digital AVR (Automatic Voltage Regulator).

12



Thermal Heat Distribution Assembly (optional). If the Heat Recovery Option is selected, this Section also includes Plate Heat Exchanger, and the Thermal Heat Distribution Assembly.
3



Solid Body & Frame Structure, digitally 3-D designed, and manufactured with PLC controlled Laser Cut Precision, primed and electrostatic Polyester Powder painted, Torsion Resistant with highest structural Integrity. 13



Optimized Intercooler Arrangement with High Efficiency Capability.


4



Zero Pressure Regulator along Gas Train Main Pipe between by-directional Deflagration Flame Arrestor, and Gas Mixer.

14



Lower Deck Section containing Gas Train Components and Exhaust Pipe. If the Heat Recovery Option is selected, this Section also includes the Exhaust Heat Recovery System. 
5

Extra Large Oil Sump, and integrated Spill Tray to catch any Lube Oil or Liquids. 15

Side Panels all around, lockable (easy to remove).

6


Electrical Circulating Pump for the Engine. Incl. Motor-driven 3-Way Mixer to regulate the Return Circuit Temperature (to raise the Temp.).
16


Oscillation Decoupling Devices designed to surpass the Performance Level of conventional Elastomer Type Vibration Isolators.
7




Biogas Train with Fine Particle Filter, Manometer, Zero Pressure Regulator, Gas Meter, Double Magnet Valve, Electronic Gas Leak Detection, Gas Pressure Regulator, Gas Vacuum Sensor, digitally Microprocessor controlled, especially made for Biogas. 17




Electrical Sub Distribution Panel, to be connected to the 2G® Controls and Switchgear Panels.



8



Gas Inlet with Safety Valve and Shut-Off Valve.



18



Proprietary 2G® patented Biogas Mixer, especially designed for gaseous Fuels with fluctuating and transient Gas Qualities & Heat Values. Fully integrated into the CHP Air/Fuel Ratio Control System.
9





All pre-flanged Water Circulation Connections are directed upwards, for easy Piping and Integration.




19





Proprietary and patented Combustion Chamber Geometry, with unique Features leading to more efficient Combustion, more effective Energy Conversion, and extended Life. Incl. Gas Flow Optimization and improved Throttle Position & Technology for more effective aerogenic Fuel Admission.
10



Unique patented Turbo Charger System and Positioning with optimized Exhaust Path.


20



Electronically controlled Ignition System with Bus Coupler to the Master Control. Early detection of Vibration and abnormal Conditions caused by Spark Plug Wear or Ignition Coil Failure. 
 
 
   

Our LFG biogas power generation systems can easily be integrated into any type of landfill. As leading manufacturer of biogas energy conversion technologies, and CHP cogeneration power modules, 2G® is a trusted equipment provider for LFG operators in various countries. We are working closely with many specialized bio energy developers, as well as with a wide variety of turn key plant suppliers who are specialized in biogas plant technologies. The profitability of LFG plants is directly related to the energy conversion system (power plant) installed. If the biogas combustion and power generation system isn't performing well, even the best intentions the operation would not achieve the ROI it cold provide with the most adequate technology applied.

We are committed to provide the most advanced, sound and proven LFG biogas technologies, as well as professional product support services to all our customers in North-and South America. Unlike biogas genset suppliers who are not really experienced in advanced biogas CHP applications, we are exclusively focusing on reliable, proven and complete LFG energy conversion modules that are professionally engineered and manufactured. We supply a complete factory-designed and proven biogas power generation package. This approach provides our customers with superior performance, higher reliability, value for money, decreased operating expenses and increased return on investment.

   
2G® Container Modules

 

Available in various sizes and configurations.
Learn more about our container modules and
visit our Container Module Page.



Our advanced 2G® Container Modules are designed for easy operation, to minimize floor space, containing the entire biogas power  generation plant in one unit. Due to a compact layout with integrated control-and switchgear panel, as well as electrically ventilated noise protection enclosure, these modules can be placed anywhere, even in residential areas.

2G® Container modules are especially developed and designed. We don't utilize standard shipping containers, or modify existing ISO transport containers. For many reasons those ordinary shipping containers have shown not to be suitable for biogas power generation plants.

A smart and economical alternative to traditional inside installations, highly efficient and much more cost-effective. Proven reliability,... well engineered. These rugged products meet the demands and rigors of all industry sectors. Our container module product lines are comprised of intelligent systems and solutions.


More Info about our Container Modules


 
   



 
   
LAN-TEC® CHP Product Brochure
LFG Gas CHP Product Line 60Hz Data Sheet 
LFG Gas CHP Product Line 50Hz Data Sheet
LFG Gas CHP Technical Spec Sheets
Company Brochure
  Read / Download / Print
Watch a Landfill Gas Animation
  More Info about LFG (Landfill Gas) 
  More Info about Cogeneration CHP 
  More Info about Carbon Credits 
 


 
®


2G®'s AGENITOR® is an optimized CHP Biogas (Landfill Gas) Module with increased efficiency. The new thermodynamic configuration elevated the electrical efficiency to 40.8% and thermal efficiency up to 51.1%.

 
  Click to enlarge Product Line Info
 
 


The two most important Aspects of a Landfill (LFG) Gas Power Plant Installation are EFFICIENCY and DURABILITY. High Electrical and Thermal Efficiencies, as well as low Maintenance Cost are the Key to economical Operations.

 


 
   
 

2G® always stands behind its technology, and quality. No other US Competitor offers a similar extended biogas power generation Product Warranty.

     
 

2G®'s superior system design results in higher reliability, durability and extended uptimes. No other US supplier offers a similar Performance Guarantee.

     
 

2G® Landfill Biogas  Power Generation Systems and LFG Energy Technologies are especially designed and made for the US market, incl. all certifications that might be required.

     

   
  BIO-TEC® Biogas CHP Cogeneration  
  SE-TEC® Sewage Gas CHP Cogeneration  
  CO-TEC® Coal Mine Gas CHP Cogeneration
  NA-TEC® Natural Gas CHP Cogeneration  
  SYN-TEC® Syngas CHP Cogeneration
  G-Box® Micro Cogeneration - Compact CHP 
  More Info about our Container Modules
  Tri-Generation Systems
  Gas Treatment
   

2G CENERGY is a Member of the EPA
Combined Heat and Power Partnership Program. 
 

   

     

 

We are leaders in the area of landfill gas (LFG) power generation technology. A thorough understanding of gas collection processes, LFG treatment technologies, many years of plant operation experiences, highly advanced engine and CHP cogeneration technologies, unmatched reciprocating gas engine know-how, and standardized reliable quality products assure successful plant operations.

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